1) high speed, high quality, high precision, to large-scale development In order to adapt to the beverage industry production, in order to get the best economic benefit, beverage equipment is more and more tend to be large.Such as carbonated beverage filling equipment filling speed of up to 2000 cans/min, Guangzhou Xili machinery , its filling equipment filling valve Numbers, respectively, up to 165 head, 144 head, 144 head.Non-carbonated drinks equipment filling valve Numbers of 50-100 head, filling speed of up to 1500 cans/min.
(2) the equipment multi-functional multi-purpose integrated, adapt to a variety of liquids, a variety of bottle filling and sealing.For tea drinks, coffee drinks, soy milk drinks and fruit drinks and other beverages hot filling, can also be used for glass bottle and pet bottle filling.
(3) mechanical and electrical integration This is the most important trend in the development of beverage machinery.Programmable controller is widely used in beverage machinery control system, the large equipment using computer control, fault self diagnosis, signs, realized the intellectualized.Production equipment, with high technical content, high reliability, high power production line automatic control level and high efficiency.On-line detection device and metering device supporting complete, can automatically detect the parameters of the metering precision.Set machine, electricity, gas, light, magnetic as one of the high-tech products constantly emerging.Beverage packaging equipment reliability and the coordination of packaging line, directly affect the work efficiency of the whole production line, production cost and product quality
Equipment is introduced
Aseptic cold filling techniques applied in the beverage production.Aseptic cold filling equipment originated in Britain and then spread to the United States and Europe, mainly used in the industries of fruit juice, almost a decade has entered the market of milk and other beverage filling.
Sterilization equipment
Sterilization, beverage processing is an important part.Beverage sterilization with medical and biological sterilization have certain difference.Beverage sterilization has two meanings: one is asked to kill pathogens, corruption, pollution in destroys enzymes in the food and beverage in the specific environment, such as airtight bottle inside, tank, or other packaging container, have certain storage life;2 it is to require protection drink as much as possible in the process of sterilization in nutrients and flavour.So, after sterilization beverage belongs to the commercial asepsis.
Beverage sterilization methods include physical disinfection and chemical disinfection two kinds big.Chemical make use of hydrogen peroxide sterilization, ethylene oxide, sodium hypochlorite disinfectant, etc.As a result of chemical sterilization, such as chemical residues, contemporary food sterilization method tends to physical sterilization method.Physical sterilization method is divided into heat sterilization method and the cold sterilization method.Heat sterilization method is divided into is heat sterilization method, dry heat sterilization method, microwave sterilization method and the far infrared ray heat sterilization method.Cold sterilization method is divided into ultraviolet radiation sterilization method, ionizing radiation sterilization method and freezing sterilization method.In the wet and heat sterilization method, pasteurization, high temperature short time sterilization method and instantaneous ultra high temperature sterilization.So-called pasteurized (pasteurization) sterilization method is low temperatures over long periods of time, the sterilization temperature is below 100 ℃, holding time is 30 min.High temperature short time sterilization (HTST), usually in the sterilization temperature of 100 ℃, such as milk HTST sterilization temperature is 85 ℃, keep more than 15 s.Instantaneous ultra high temperature sterilization (UHT), the sterilization temperature above 120 ℃, only stay for a few seconds.HTST and UHT sterilization method, not only high efficiency, and the structure and appearance of the food and nutrition and flavor preservation were compared with other sterilization methods.According to the sterilization method and corresponding beverage sterilization equipment developed sort is more, to be processed material shape classification respectively has the following three:
(1) fluid drink beverage sterilization equipment fluid material without packaging of milk, fruit juice, etc.To deal with this kind of material of sterilization equipment and has a direct or indirect.Direct type sterilization is tidy spray directly into the material.Indirect use plate, pipe heat changer for drinks heat sterilization.
(2) the canned beverage sterilization equipment canned drinks and bottled drinks such as a packaging container of beverage, sterilization equipment for handling such materials according to the sterilization temperature can be divided into different atmospheric pressure sterilization equipment and pressure sterilization equipment.Atmospheric pressure sterilization equipment sterilization temperature is below 100 ℃, for pH value is less than 4.5 beverage products sterilization.Use canned pasteurized principle design of sterilization equipment category.Pressure sterilization equipment generally conducted in airtight device, the pressure is greater than 0.1 MPa, commonly used temperature about 120 ℃.Atmospheric pressure and pressure sterilization equipment can be divided into intermittent and continuous in operation.According to the sterilization equipment can be divided into different heat source and direct steam heating sterilization equipment, water heating sterilization equipment, fire continuous sterilization machine, etc.
(3) the use of electromagnetic wave physical sterilization equipment sterilization equipment for this class is to use the physics such as microwave, infrared, ultraviolet radiation for heating sterilization, sterilization equipment is a kind of future development.
Bottle washer
CP - 12 tuming machine is the basis of introducing, digesting and absorbing advanced technology both at home and abroad, on its own innovative design and become a bottle has a domestic advanced level of rotary machines.This machine is mainly suitable for bottled drinks, mineral water, coke and other material liquid filling production, plastic bottles for cleaning, can be used for large and medium-sized factories, also can use single.This machine mainly has the following characteristics: (1) the machine is clean all kinds of plastic bottles of special equipment;(2) the equipment compact structure, perfect control system, easy operation and maintenance;(3) the cleaning process is reasonable, the principle of spray type washing bottle inside and outside, and automatic drain the residual water in the bottle, empty bottle after cleaning meet health requirements;(4) transform bottle shape, need to change the star wheel and guide can implement, the operation is simple and convenient
Automatic bottle washing machine
CP - 32 rushed outside the bottle machine is semi-automatic drench type bottle machine, suitable for all kinds of bottle shape and material of the old and the new bottle washing.The machine's main features are: the outer wall spray bottle, inside two consecutive wash, to ensure that the flushing effect;The main parts adopt stainless steel or copper alloy wear-resisting, prevent rust;Use tap water pressure work, strong adaptability.With reasonable structure, simple operation, convenient maintenance, is widely used in wine, beverage, soy sauce, vinegar, such as liquid medicine manufacturers
CIP cleaning system
CIP to clean in place (wash) or the in - place cleaning (positioning washing).Defined as: don't disassemble or mobile device, can be washed with high temperature and high concentration of liquid, the powerful role of device, and the food contact surfaces to wash.
Therefore, CIP machinery and piping is not completely apart, can be scrubbed, cleaning and sterilization.In the process of cleaning and can properly deal with washing, cleaning, sterilization and economy, energy saving, such as cleaning management technology is a kind of optimization.CIP device is suitable for direct contact with the fluid material pipeline sterilization mechanism, such as fruit juice beverage, dairy, juice concentrate, soy milk, etc.Using the in situ cleaning (CIP cleaning) method is widely used for beverage factory, is the assurance of product quality.Is clear the purpose of cleaning equipment and residue on the pipe wall, ensure health indicators.In general, continuous use 6 ∽ 8 h must conduct a cleaning.Under special circumstances, when found production capacity significantly reduced, should be cleaned immediately.
Double row intermittent control machine
Is the purpose of cleaning dirt to remove the adhesive on the mechanical, in order to prevent the microorganisms in it grow.To remove the dirt, it is necessary to make cleaning system can overcome pollutants required supply ability to clean.Ability to clean the sources of the three aspects, that is, from cleaning fluid can flow of movement, from chemical energy, detergent, cleaning fluid in the heat.These three ability with complementary function.At the same time, the capacity factor and time factor.Under the same condition, washing the longer the better washing effect.
CIP has the following advantages: (1) to maintain certain cleaning effect, in order to improve the safety of the products;(2) the save operation time and improve efficiency, save labor and guarantee the operation safety, saving clean water and steam;(3) the health level of stability, save the dosage of the cleaning agent;(4) can be large-scale production equipment, high automatic level;(5) to increase production equipment durability.
